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Expert Product Design Services for Innovative Development

Transform your innovative concepts into market-ready products with Evok's comprehensive product design services. Our 25+ years of injection molding expertise, combined with advanced CAD design, prototyping, and compliant mechanisms specialization, accelerates your development timeline while optimizing manufacturability. We deliver jewelry-quality components at competitive prices, guiding you from initial concept through production launch with white-glove service and deep technical knowledge.

Advanced product design and CAD modeling workspace with injection molding prototypes

Our Product Design Services

Comprehensive design solutions from concept to production, optimizing every phase of your product development journey.

CAD Design Services

Expert engineering and part design using SOLIDWORKS, reviewing and modifying files for mold-ready manufacturing. We optimize wall thickness, gate sizing, and implement design changes for enhanced moldability and production efficiency.

Prototype Services

Rapid prototyping for structural and cosmetic verification before production tooling commitment. We select the optimal rapid prototype process—cosmetic or functional—to validate your final design and accelerate development timelines.

New Part Development Pipeline

Complete five-stage development process from concept feasibility through product launch. Our structured approach includes alpha research, beta development, qualifications, and market introduction, ensuring speed to market with optimized value delivery.

Compliant Mechanisms Design

Specialized design of flexible mechanical structures that achieve motion through deformation rather than rigid joints. Our partnership with Studio Weber and Associates delivers innovative dematerialization and performance optimization solutions.

Mold Design

Comprehensive mold design with flow analysis and production optimization. We handle gate sizing, vent location, and modifications to minimize sink and flash while maximizing efficiency and part quality.

Parts Qualification

Rigorous qualification process including molding trial reports and first article inspection. We monitor critical parameters, provide detailed dimensional data with 30 inspection points per cavity, and optimize process variation before production lock-down.

Service Process

Our 5-Stage Product Development Pipeline

Concept Feasibility Assessment

We analyze how your design can be produced and evaluate its functionality as a consumer product. This critical first stage determines manufacturability, identifies potential design challenges, and establishes a clear path forward for development with realistic cost projections and timeline expectations.

Alpha Research & Design Iteration

Beta Development & Validation

Qualifications & First Article

Product Launch & Production

Trusted by Industry Leaders

Success Stories

Discover how we've helped leading brands achieve exceptional results in product design and manufacturing.

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell
The Evok Difference

Why Choose Evok for Product Design?

25+ years of injection molding expertise delivering jewelry-quality components at optimized prices.

Deep Technical Expertise

Our team brings 25+ years of specialized experience in injection molding design, with proven expertise across powersports, medical devices, semiconductor, and consumer products industries.

Proprietary Technology

We leverage proprietary optimization tools and advanced techniques like compliant mechanisms design to deliver innovative solutions that reduce material costs while enhancing performance and functionality.

Transparent Pricing Model

We're upfront about all costs, itemizing and prioritizing your cost structure. Our detailed pricing breakdown enables you to contribute to optimized design decisions and achieve the lowest possible part pricing.

White-Glove Service

Experience a trust-based partnership with continuous communication throughout your project. Our cross-functional team delivers dedicated support, rapid response times, and meticulous attention to detail at every development stage.

Meet The Evok Design Team

Expert designers and engineers passionate about innovation and manufacturing excellence.

Paul Dathe, Founder of Evok Polymers

Paul Dathe

Founder

Paul Dathe founded Evōk Polymers with the goal of supplying customers with the highest quality injection molded components at the lowest possible price. With over 25 years of experience in engineering, product design, and injection molding, Paul holds four U.S. utility patents and is a Six Sigma black belt. Prior to founding Evok, he led new product development for Caliber Products, where he designed, developed, and launched 13 new products, growing sales 540% and expanding the customer base from 25 to 144 with 100% client retention. His expertise spans tooling, functional assessments, 3D modeling, prototype fabrication, testing qualifications, tolerance analysis, and mold flow studies. Paul previously served as senior mechanical engineer at Entegris, managing a $40 million product line of ultra-clean liquid delivery systems. He began his career at Rollerblade before serving at General Mills and Boston Scientific. Paul earned his Bachelor of Science in Mechanical Design from Bemidji State University and is a member of Allied Executives Business Leadership Peer group and the Institute of Packaging Professionals.

Jason Weber

Industrial Designer

Jason is a seasoned industrial designer with a passion for creating innovative and functional products. His design approach is deeply influenced by his empathetic nature and keen observation of human behavior, which he cultivates within his multi-generational household where he lives with his wife, two sons, and mother. This unique perspective allows Jason to create designs that truly resonate with end users and address real-world needs. His ability to understand how people interact with products enables him to develop solutions that are both aesthetically pleasing and highly functional. Outside of his professional work, Jason finds balance and inspiration through cooking, gaming, and quality time with family, activities that further enhance his creative thinking and problem-solving abilities in product design.

Shawn Monitor, Sr. Industrial Designer at Evok

Shawn Monitor

Sr. Industrial Designer

Shawn has been a vital creative force on some of the most advanced seating projects of the last two decades. He excels at graphically and physically communicating evolving design concepts and part features by building complex mechanical and visual prototypes in a variety of materials. Shawn creates photorealistic renderings for clients using Otoy OctaneRender® and develops layouts, diagrams, and logos with Adobe Creative Cloud. His expertise in finding mechanical molded part solutions that can be prototyped and confirmed prior to tooling has been instrumental in reducing risk on many recent large-scale projects. His involvement in pre-molding design reviews has saved countless hours and prevented costly tooling mistakes. Shawn holds several patents and has conducted research on projects ranging from consumer lawn mower products to biotech and medical facilities. Outside of work, he practices photography and enjoys the vibrant Twin Cities live music scene, pursuits that continue to fuel his creative vision.

Daniel D. Hoyt, Ph.D., Business Development Manager at Evok

Daniel D. Hoyt, Ph.D.

Business Development Manager

Daniel's expertise in system and process design, coupled with his ability to cultivate strategic partnerships, sets him apart in the industry. At Evok, he leads initiatives that challenge traditional norms in part design, prototyping, tooling, and injection mold part manufacturing. His vision extends beyond disruption—he aims to build a community centered on continuous improvement, mutual benefit, and genuine partnership. Daniel is dedicated to creating Lean Partnership-Based Organizations that empower small and mid-sized businesses to compete effectively. His proficiency as a facilitator, public speaker, teacher, and coach, combined with his talent for team building and mentorship, enables him to transform how businesses approach product development. Under his leadership, Evok is establishing new benchmarks for collaborative success in manufacturing partnerships, ensuring clients receive not just components, but strategic guidance throughout their development journey.

Frequently Asked Questions

What is the typical timeline for product design and development?

Our New Part Development Pipeline typically spans 12-24 weeks depending on complexity, moving through five stages: Concept Feasibility (2-3 weeks), Alpha Research with prototypes (3-4 weeks), Beta Development with single-cavity tooling (4-6 weeks), Qualifications including first article (2-3 weeks), and Product Launch preparation (1-2 weeks). We prioritize speed to market while ensuring thorough validation at each stage.

How much do product design services cost?

Can you help optimize my existing design for manufacturing?

What file formats do you accept for CAD design work?

What types of prototypes do you offer?

Do you provide material selection guidance?

What industries do you serve?

What makes your compliant mechanisms design unique?

Ready to Discuss Your Product Design Project?

Our experts are available to answer your questions and provide guidance on your development needs.

Certified Excellence

Awards and Recognition

Six Sigma Black Belt certification logo

Six Sigma Black Belt

Advanced process optimization and quality management certification

25 years of experience badge

25 Years Industry Experience

Quarter-century of injection molding and product design expertise

Industry professional membership badge

Industry Leadership

Active members of Allied Executives and Institute of Packaging Professionals

Let's Bring Your Product Vision to Life

Contact us today to discuss your product design needs. Our team will respond within 24 hours with next steps and preliminary guidance.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 612-991-2001 You can also send us a quick email at