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Expert Product Design Services for Innovative Development

Transform your innovative concepts into market-ready products with Evok's comprehensive product design services. Our 25+ years of injection molding expertise, combined with advanced CAD design, prototyping, and compliant mechanisms specialization, accelerates your development timeline while optimizing manufacturability. We deliver jewelry-quality components at competitive prices, guiding you from initial concept through production launch with white-glove service and deep technical knowledge.

Advanced product design and CAD modeling workspace with injection molding prototypes

Our Product Design Services

Comprehensive design solutions from concept to production, optimizing every phase of your product development journey.

CAD Design Services

Expert engineering and part design using SOLIDWORKS, reviewing and modifying files for mold-ready manufacturing. We optimize wall thickness, gate sizing, and implement design changes for enhanced moldability and production efficiency.

Prototype Services

Rapid prototyping for structural and cosmetic verification before production tooling commitment. We select the optimal rapid prototype process—cosmetic or functional—to validate your final design and accelerate development timelines.

New Part Development Pipeline

Complete five-stage development process from concept feasibility through product launch. Our structured approach includes alpha research, beta development, qualifications, and market introduction, ensuring speed to market with optimized value delivery.

Compliant Mechanisms Design

Specialized design of flexible mechanical structures that achieve motion through deformation rather than rigid joints. Our partnership with Studio Weber and Associates delivers innovative dematerialization and performance optimization solutions.

Mold Design

Comprehensive mold design with flow analysis and production optimization. We handle gate sizing, vent location, and modifications to minimize sink and flash while maximizing efficiency and part quality.

Parts Qualification

Rigorous qualification process including molding trial reports and first article inspection. We monitor critical parameters, provide detailed dimensional data with 30 inspection points per cavity, and optimize process variation before production lock-down.

Product development pipeline showing progression from concept to production

Our 5-Stage Product Development Pipeline

Concept Feasibility Assessment

We analyze how your design can be produced and evaluate its functionality as a consumer product. This critical first stage determines manufacturability, identifies potential design challenges, and establishes a clear path forward for development with realistic cost projections and timeline expectations.

Alpha Research & Design Iteration

Beta Development & Validation

Qualifications & First Article

Product Launch & Production

Trusted by Industry Leaders

Success Stories

Discover how we've helped leading brands achieve exceptional results in product design and manufacturing.

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Great expertise and people!"

Rick Chen
Rick Chen

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Great expertise and people!"

Rick Chen
Rick Chen

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Great expertise and people!"

Rick Chen
Rick Chen

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool
The Evok Difference

Why Choose Evok for Product Design?

25+ years of injection molding expertise delivering jewelry-quality components at optimized prices.

Deep Technical Expertise

Our team brings 25+ years of specialized experience in injection molding design, with proven expertise across powersports, medical devices, semiconductor, and consumer products industries.

Proprietary Technology

We leverage proprietary optimization tools and advanced techniques like compliant mechanisms design to deliver innovative solutions that reduce material costs while enhancing performance and functionality.

Transparent Pricing Model

We're upfront about all costs, itemizing and prioritizing your cost structure. Our detailed pricing breakdown enables you to contribute to optimized design decisions and achieve the lowest possible part pricing.

White-Glove Service

Experience a trust-based partnership with continuous communication throughout your project. Our cross-functional team delivers dedicated support, rapid response times, and meticulous attention to detail at every development stage.

Meet The Evok Design Team

Expert designers and engineers passionate about innovation and manufacturing excellence.

Paul Dathe, Founder and Chief Engineer at EVOK Polymers

Paul Dathe

Founder

Paul Dathe founded Evōk Polymers with a singular mission: delivering the highest quality injection molded components at the lowest possible price through proprietary technology and deep industry expertise. With over 25 years specializing in engineering, product design, and solving complex injection molding challenges, Paul brings unparalleled depth to every project. He holds four U.S. utility patents and earned Six Sigma black belt certification, applying rigorous process optimization to mold design engineering. Prior to founding EVOK, Paul led new product development at Caliber Products, launching 13 products while growing sales 540% and expanding from 25 to 144 customers with 100% retention. His responsibilities spanned tooling design, functional assessments, 3D modeling, prototype fabrication, tolerance analysis, and mold flow studies. Earlier, as Senior Mechanical Engineer at Entegris, Paul managed a $40 million product line of ultra-clean liquid delivery systems for semiconductor applications. He began his career at Rollerblade in design and prototyping before serving in senior engineering roles at General Mills and Boston Scientific. Paul earned his Bachelor of Science in Mechanical Design from Bemidji State University with emphasis in rapid prototyping and 3D computer modeling. He's an active member of Allied Executives Business Leadership Peer group and the Institute of Packaging Professionals.

Jason Weber, Industrial Designer at EVOK Polymers

Jason Weber

Industrial Designer

Jason is a seasoned industrial designer with a passion for creating innovative and functional injection molded products. His design philosophy is deeply influenced by his life within a multi-generational household with his wife, two sons, and mother, which nurtures innate empathy and keen observation of human behavior—qualities that translate directly into user-centered design excellence. Jason brings creative vision to EVOK's engineering projects, balancing aesthetic refinement with manufacturing practicality. His ability to understand how people interact with products ensures that every component he designs not only meets technical specifications but also delivers intuitive functionality and ergonomic comfort. Jason's multidisciplinary approach bridges the gap between pure engineering and real-world application, helping clients create products that resonate with end users. Outside the studio, Jason finds inspiration through cooking, gaming, and relaxation, activities that fuel his creative process and problem-solving abilities.

Shawn Monitor, Sr. Industrial Designer at EVOK Polymers

Shawn Monitor

Sr. Industrial Designer

Shawn Monitor has been an instrumental creative force on some of the most advanced injection molded seating and component projects of the last two decades. His particular expertise lies in graphically and physically communicating evolving design concepts and intricate part features through complex mechanical and visual prototypes built in diverse materials. Shawn creates photorealistic renderings using Otoy OctaneRender® and develops professional layouts, diagrams, and logos with Adobe Creative Cloud, providing clients with clear visualization of engineering concepts before tooling commitment. His deep involvement in pre-molding design reviews has significantly reduced risk on numerous large-scale projects by identifying and resolving potential manufacturing issues early in the development cycle. Shawn excels at finding mechanical molded part solutions that can be prototyped and validated prior to expensive production tooling, saving clients time and money while ensuring design intent is maintained. He holds several patents reflecting his innovative approach to injection mold component design. Beyond his professional achievements, Shawn practices photography and enjoys the vibrant Twin Cities live music scene, interests that sharpen his visual communication skills and creative thinking.

Daniel D. Hoyt, Ph.D., Business Development Manager at EVOK Polymers

Daniel D. Hoyt, Ph.D.

Business Development Manager

Daniel brings exceptional expertise in system and process design engineering, coupled with strategic partnership cultivation that sets EVOK apart in the injection molding industry. His passion for innovation and collaboration drives initiatives that challenge traditional norms in part design, prototyping, tooling, and injection mold manufacturing. Daniel's vision extends beyond disruption—he's building a community centered on continuous improvement, mutual benefit, and genuine partnership that empowers small and mid-sized businesses to compete at the highest levels. His leadership focuses on creating Lean Partnership-Based Organizations that optimize engineering processes and deliver sustainable growth. Daniel's proficiency as a facilitator, public speaker, teacher, and coach, combined with exceptional team-building and mentorship abilities, accelerates EVOK's mission to transform industry standards. Under his guidance, EVOK establishes new benchmarks for collaborative engineering success, ensuring clients receive not just technical expertise but strategic insights that drive their competitive advantage in demanding markets.

Natalie Weber, Operations Officer at Evok Polymers

Natalie Weber

Operations Officer – LIV

Natalie is a dedicated apprentice in product design and management who embodies the harmonious blend of creativity and sustainability in injection mold engineering. Possessing innate curiosity and a discerning eye for innovation, she tirelessly explores where design converges with environmental consciousness—bringing fresh perspectives to material selection and dematerialization strategies. Immersed in intangible design principles since childhood, Natalie grasps the profound impact injection molded products can have on the planet, driving her commitment to infusing eco-consciousness into every project facet. Her education in sustainability, combined with hands-on mentorship from seasoned professionals, accelerates her mastery of product design intricacies. Natalie investigates diverse materials, manufacturing techniques, and emerging technologies, always evaluating their ecological footprint and lifecycle implications. Her journey extends beyond creating aesthetically pleasing components—she's shaping a future where injection mold design engineering seamlessly integrates sustainability principles, leaving a positive legacy for generations while meeting demanding performance specifications.

Julie Young, Accounting and Finance Manager at Evok Polymers

Julie Young

Accounting and Finance Manager

Julie Young has been an integral part of Evok since its inception, bringing meticulous attention to detail and thorough financial expertise to the organization. As an experienced accounting professional, she excels in organizing and categorizing transactions, reconciling accounts, and producing clear, concise financial reports that enable informed business decisions. Julie's proficiency in accounting software ensures streamlined processes and timely delivery of financial information, maintaining compliance with all regulatory requirements. Her dedication to professionalism and confidentiality provides the financial backbone that supports Evok's operations and growth. Beyond standard bookkeeping, Julie plays a critical role in vendor relationship management, ensuring all partners are paid promptly and maintaining the trust-based environment that is central to Evok's values. Her reliable financial services support both the team's effectiveness and customer satisfaction by ensuring resources are properly allocated to deliver exceptional injection molding solutions.

Frequently Asked Questions

What is the typical timeline for product design and development?

Our New Part Development Pipeline typically spans 12-24 weeks depending on complexity, moving through five stages: Concept Feasibility (2-3 weeks), Alpha Research with prototypes (3-4 weeks), Beta Development with single-cavity tooling (4-6 weeks), Qualifications including first article (2-3 weeks), and Product Launch preparation (1-2 weeks). We prioritize speed to market while ensuring thorough validation at each stage.

How much do product design services cost?

Can you help optimize my existing design for manufacturing?

What file formats do you accept for CAD design work?

What types of prototypes do you offer?

Do you provide material selection guidance?

What industries do you serve?

What makes your compliant mechanisms design unique?

Ready to Discuss Your Product Design Project?

Our experts are available to answer your questions and provide guidance on your development needs.

Certified Excellence

Awards and Recognition

Six Sigma Black Belt certification logo

Six Sigma Black Belt

Advanced process optimization and quality management certification

25 years of experience badge

25 Years Industry Experience

Quarter-century of injection molding and product design expertise

Industry professional membership badge

Industry Leadership

Active members of Allied Executives and Institute of Packaging Professionals

Let's Bring Your Product Vision to Life

Contact us today to discuss your product design needs. Our team will respond within 24 hours with next steps and preliminary guidance.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 612-991-2001.