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Custom Injection Tooling Design & Manufacturing Services

Transform your product vision into reality with Evōk Polymers' complete injection tooling design and manufacturing solutions. Our expert team combines 25+ years of industry experience with proprietary technology to deliver jewelry-quality molded components at optimized prices. From initial CAD design and rapid prototyping to precision tooling and high-volume production, we streamline every phase of development with white-glove service and cost transparency that helps you achieve faster time-to-market.

Advanced injection molding tooling design and manufacturing facility with precision equipment

Our Custom Injection Tooling Services

End-to-end injection molding solutions from design conception to high-volume production, optimized for quality and cost-efficiency.

CAD Design & Engineering

Expert SOLIDWORKS-based design services that review, modify, and optimize customer files for mold-ready manufacturing. We implement moldability enhancements, document design improvements through detailed redlining, and finalize production-ready files with complete specifications.

Rapid Prototype Development

Validate your final design with structural and cosmetic verification through our rapid prototyping services. We help you select the right prototyping process—functional or cosmetic—to advance your design before committing to production tooling investment.

Custom Mold Design & Manufacturing

Complete tooling solutions that deliver cost-reduced production parts with optimized cycle times. Our mold design includes detailed flow analysis, gate sizing, vent placement optimization, and strategic modifications to minimize sink marks and flash defects.

Material Selection Expertise

Navigate the complexities of material and texture science with our expert guidance. We integrate optimal material selection into your part design and development process to ensure performance, durability, and cost-effectiveness for your specific application.

Parts Qualification & Testing

Comprehensive qualification including molding trial reports with T1 sample evaluation, critical dimension inspection (30 points per cavity), and first article approval. We monitor fill speed, knit lines, zone temperatures, and cycle time to validate process parameters.

High-Volume Production

Optimized injection molding production services delivering consistent quality at the lowest possible part pricing. Our efficient processes, advanced process monitoring, and quality control systems ensure reliable stock-level builds and successful product launches.

Injection molding product development process from concept to production

Our 5-Stage New Part Development Pipeline

Concept Feasibility Analysis

We evaluate how your design can be efficiently produced and assess its viability as a consumer product. Our team examines manufacturing constraints, material requirements, cost implications, and functional performance to establish a solid foundation for development success.

Alpha Research & Design Refinement

Beta Development & Single-Cavity Tooling

Production Tooling & First Article Qualification

Product Launch & Market Introduction

Proven Track Record

Trusted By Industry Leaders

We've partnered with leading brands across powersports, medical devices, packaging, and consumer products to deliver exceptional injection molded components.

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Great expertise and people!"

Rick Chen
Rick Chen

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Great expertise and people!"

Rick Chen
Rick Chen

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Great expertise and people!"

Rick Chen
Rick Chen

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool
The Evōk Advantage

Why Choose Evōk Polymers?

Experience the Evōk difference—where 25 years of injection molding expertise meets innovative technology and genuine partnership.

Deep Expertise

Quarter-century of specialized injection molding experience with proprietary technology and Six Sigma methodology delivering optimal results.

Cost Transparency

Upfront pricing and detailed cost structure analysis empowers you to contribute to design optimization and achieve the lowest possible part pricing.

Problem-Solving Team

Cross-functional experts dedicated to finding innovative solutions through analytical testing, mold flow analysis, and continuous improvement mindset.

White-Glove Service

Trust-based partnerships with dedicated support throughout development, ensuring successful market delivery and jewelry-quality components at optimized prices.

Meet Our Expert Team

Experienced professionals passionate about delivering manufacturing excellence.

Paul Dathe, Founder and Chief Engineer at EVOK Polymers

Paul Dathe

Founder

Paul Dathe founded Evōk Polymers with a singular mission: delivering the highest quality injection molded components at the lowest possible price through proprietary technology and deep industry expertise. With over 25 years specializing in engineering, product design, and solving complex injection molding challenges, Paul brings unparalleled depth to every project. He holds four U.S. utility patents and earned Six Sigma black belt certification, applying rigorous process optimization to mold design engineering. Prior to founding EVOK, Paul led new product development at Caliber Products, launching 13 products while growing sales 540% and expanding from 25 to 144 customers with 100% retention. His responsibilities spanned tooling design, functional assessments, 3D modeling, prototype fabrication, tolerance analysis, and mold flow studies. Earlier, as Senior Mechanical Engineer at Entegris, Paul managed a $40 million product line of ultra-clean liquid delivery systems for semiconductor applications. He began his career at Rollerblade in design and prototyping before serving in senior engineering roles at General Mills and Boston Scientific. Paul earned his Bachelor of Science in Mechanical Design from Bemidji State University with emphasis in rapid prototyping and 3D computer modeling. He's an active member of Allied Executives Business Leadership Peer group and the Institute of Packaging Professionals.

Jason Weber, Industrial Designer at EVOK Polymers

Jason Weber

Industrial Designer

Jason is a seasoned industrial designer with a passion for creating innovative and functional injection molded products. His design philosophy is deeply influenced by his life within a multi-generational household with his wife, two sons, and mother, which nurtures innate empathy and keen observation of human behavior—qualities that translate directly into user-centered design excellence. Jason brings creative vision to EVOK's engineering projects, balancing aesthetic refinement with manufacturing practicality. His ability to understand how people interact with products ensures that every component he designs not only meets technical specifications but also delivers intuitive functionality and ergonomic comfort. Jason's multidisciplinary approach bridges the gap between pure engineering and real-world application, helping clients create products that resonate with end users. Outside the studio, Jason finds inspiration through cooking, gaming, and relaxation, activities that fuel his creative process and problem-solving abilities.

Shawn Monitor, Sr. Industrial Designer at EVOK Polymers

Shawn Monitor

Sr. Industrial Designer

Shawn Monitor has been an instrumental creative force on some of the most advanced injection molded seating and component projects of the last two decades. His particular expertise lies in graphically and physically communicating evolving design concepts and intricate part features through complex mechanical and visual prototypes built in diverse materials. Shawn creates photorealistic renderings using Otoy OctaneRender® and develops professional layouts, diagrams, and logos with Adobe Creative Cloud, providing clients with clear visualization of engineering concepts before tooling commitment. His deep involvement in pre-molding design reviews has significantly reduced risk on numerous large-scale projects by identifying and resolving potential manufacturing issues early in the development cycle. Shawn excels at finding mechanical molded part solutions that can be prototyped and validated prior to expensive production tooling, saving clients time and money while ensuring design intent is maintained. He holds several patents reflecting his innovative approach to injection mold component design. Beyond his professional achievements, Shawn practices photography and enjoys the vibrant Twin Cities live music scene, interests that sharpen his visual communication skills and creative thinking.

Daniel D. Hoyt, Ph.D., Business Development Manager at EVOK Polymers

Daniel D. Hoyt, Ph.D.

Business Development Manager

Daniel brings exceptional expertise in system and process design engineering, coupled with strategic partnership cultivation that sets EVOK apart in the injection molding industry. His passion for innovation and collaboration drives initiatives that challenge traditional norms in part design, prototyping, tooling, and injection mold manufacturing. Daniel's vision extends beyond disruption—he's building a community centered on continuous improvement, mutual benefit, and genuine partnership that empowers small and mid-sized businesses to compete at the highest levels. His leadership focuses on creating Lean Partnership-Based Organizations that optimize engineering processes and deliver sustainable growth. Daniel's proficiency as a facilitator, public speaker, teacher, and coach, combined with exceptional team-building and mentorship abilities, accelerates EVOK's mission to transform industry standards. Under his guidance, EVOK establishes new benchmarks for collaborative engineering success, ensuring clients receive not just technical expertise but strategic insights that drive their competitive advantage in demanding markets.

Natalie Weber, Operations Officer at Evok Polymers

Natalie Weber

Operations Officer – LIV

Natalie is a dedicated apprentice in product design and management who embodies the harmonious blend of creativity and sustainability in injection mold engineering. Possessing innate curiosity and a discerning eye for innovation, she tirelessly explores where design converges with environmental consciousness—bringing fresh perspectives to material selection and dematerialization strategies. Immersed in intangible design principles since childhood, Natalie grasps the profound impact injection molded products can have on the planet, driving her commitment to infusing eco-consciousness into every project facet. Her education in sustainability, combined with hands-on mentorship from seasoned professionals, accelerates her mastery of product design intricacies. Natalie investigates diverse materials, manufacturing techniques, and emerging technologies, always evaluating their ecological footprint and lifecycle implications. Her journey extends beyond creating aesthetically pleasing components—she's shaping a future where injection mold design engineering seamlessly integrates sustainability principles, leaving a positive legacy for generations while meeting demanding performance specifications.

Julie Young, Accounting and Finance Manager at Evok Polymers

Julie Young

Accounting and Finance Manager

Julie Young has been an integral part of Evok since its inception, bringing meticulous attention to detail and thorough financial expertise to the organization. As an experienced accounting professional, she excels in organizing and categorizing transactions, reconciling accounts, and producing clear, concise financial reports that enable informed business decisions. Julie's proficiency in accounting software ensures streamlined processes and timely delivery of financial information, maintaining compliance with all regulatory requirements. Her dedication to professionalism and confidentiality provides the financial backbone that supports Evok's operations and growth. Beyond standard bookkeeping, Julie plays a critical role in vendor relationship management, ensuring all partners are paid promptly and maintaining the trust-based environment that is central to Evok's values. Her reliable financial services support both the team's effectiveness and customer satisfaction by ensuring resources are properly allocated to deliver exceptional injection molding solutions.

Frequently Asked Questions

How much is professional mold treatment?

Professional injection mold tooling costs depend on part complexity, size, material requirements, and production volume. Evōk Polymers provides very upfront cost estimates based on simple parameters to help optimize design. CAD design services start at $110/hour, prototypes range from $100-$300 per part, and the focus is on getting you into low-cost production tools while achieving part pricing as low as $0.01 per piece for high volumes.

What is included in Evōk Polymers' 5-stage New Part Development Pipeline?

How does Evōk Polymers optimize existing part designs for injection molding?

What quality control measures are used during parts qualification?

What experience does Evōk Polymers' founder bring to injection tooling projects?

Can Evōk Polymers work with my existing CAD files or do I need new designs?

What makes Evōk Polymers' approach to injection tooling different from competitors?

Which industries benefit most from Evōk Polymers' custom injection tooling services?

Certified & Trusted

Awards and Recognition

Six Sigma Black Belt certification badge

Six Sigma Black Belt

Advanced process optimization and quality methodology

Allied Executives Business Leadership certification badge

Industry Leadership

Allied Executives peer group member

Institute of Packaging Professionals membership badge

Packaging Professionals

Institute of Packaging Professionals member

Let's Bring Your Product Vision to Life

Share your project details and our injection molding experts will respond within 24 hours with insights on how we can optimize your tooling design and manufacturing for quality and cost-efficiency.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 612-991-2001.