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Expert Polycarbonate Injection Molding Services | PC Plastic Parts

Transform your product vision into precision-engineered polycarbonate components with Evok Polymers' expert injection molding services. We specialize in manufacturing high-clarity, impact-resistant PC plastic parts that meet the most demanding specifications. With 25 years of industry expertise and proprietary optimization technology, we deliver jewelry-quality polycarbonate parts at competitive prices—from rapid prototyping through high-volume production.

Clear polycarbonate injection molded components with high transparency

Our Polycarbonate Injection Molding Services

Complete PC plastic part solutions from concept to production, optimized for clarity, strength, and precision.

Polycarbonate Parts Design

Expert design services for PC components including wall thickness optimization, gate sizing, tolerance stacking analysis, and features tailored to polycarbonate's unique flow characteristics and impact resistance properties.

PC Prototype Development

Rapid polycarbonate prototyping for structural and cosmetic verification before production tooling commitment. Validate optical clarity, impact strength, and dimensional accuracy with functional PC prototypes.

Polycarbonate Mold Design & Tooling

Specialized mold design for PC materials addressing high injection temperatures, pressure requirements, and venting needs. Optimized tooling solutions minimize cycle time while maintaining crystal-clear surface finish.

Clear PC Material Selection

Expert guidance in selecting the right polycarbonate grade for your application—from optical-grade clear PC to UV-stabilized, flame-retardant, or glass-filled formulations.

PC Parts Qualification

Comprehensive first article inspection and molding trial reports for polycarbonate components. Critical dimensional verification with 30-point inspection ensuring your PC parts meet exact specifications.

High-Volume PC Production

Cost-optimized production of polycarbonate injection molded parts with consistent quality control. Efficient manufacturing processes deliver competitive pricing without compromising part integrity or clarity.

Service Process

Our Proven Polycarbonate Molding Process

PC Part Design & Material Consultation

We begin by reviewing your polycarbonate part requirements and design files. Our engineers assess moldability, recommend optimal PC grades for your application, and implement design modifications specific to polycarbonate's flow behavior and thermal properties. We consider factors like optical clarity needs, impact resistance requirements, and chemical compatibility to ensure your PC component performs flawlessly.

Polycarbonate Prototyping & Validation

Precision Mold Design for PC

Molding Trials & First Article Qualification

Optimized PC Production & Delivery

Proven PC Molding Excellence

Trusted By Industry Leaders

Leading manufacturers trust Evok Polymers for critical polycarbonate components across diverse industries—from powersports to medical devices.

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson
The Evok Difference

Why Choose Evok Polymers for Polycarbonate Molding?

25 years of specialized injection molding expertise delivering jewelry-quality PC parts at optimized prices.

PC Material Mastery

Deep expertise in polycarbonate processing with specialized knowledge of injection parameters, mold design, and material selection for optimal clarity and strength.

Proprietary Optimization

Advanced analytical tools including mold flow analysis and tolerance studies ensure your polycarbonate parts achieve peak performance while minimizing production costs.

Transparent Pricing

Upfront cost structure clarity allows you to contribute to design optimization. We itemize every cost factor, ensuring you understand exactly where value is created in your PC project.

White-Glove Service

Dedicated cross-functional team support throughout your polycarbonate part development journey. From initial concept to production delivery, we're committed to your success with responsive communication and problem-solving expertise.

Meet The Evok Polymers Team

Industry experts passionate about delivering exceptional polycarbonate injection molding solutions.

Paul Dathe, Founder of Evok Polymers

Paul Dathe

Founder

Paul Dathe founded Evōk Polymers with a mission to deliver the highest quality injection molded components at the lowest possible price through proprietary technology, deep industry knowledge, and exceptional customer service. With over 25 years of specialized experience in engineering, product design, and injection molding problem-solving, Paul brings unparalleled expertise to polycarbonate component manufacturing. Prior to founding Evok, he led new product development for Caliber Products—an industry leader in powersports—where he designed, developed, and launched 13 new products while growing sales 540% and expanding the customer base from 25 to 144 with 100% retention. Paul previously served as senior mechanical engineer for Entegris, responsible for a $40 million product line of ultra-clean liquid delivery systems for semiconductor and flat panel applications. His career began at Rollerblade as a design and prototype engineer, followed by senior roles at General Mills and Boston Scientific. Paul holds four U.S. utility patents, is a certified Six Sigma black belt, and earned a Bachelor of Science in Mechanical Design from Bemidji State University with emphasis in rapid prototyping and 3D computer modeling. He is an active member of Allied Executives Business Leadership Peer group and the Institute of Packaging Professionals.

Jason Weber

Industrial Designer

Jason is a seasoned industrial designer with a passion for creating innovative and functional products. Living within a multi-generational household with his wife, two sons, and mother, Jason has developed keen observational skills and innate empathy that deeply influence his design approach. This human-centered perspective proves invaluable when designing polycarbonate components that must balance aesthetics, ergonomics, and manufacturing realities. Jason excels at translating complex technical requirements into elegant design solutions that leverage polycarbonate's unique properties—its clarity, impact resistance, and moldability. His ability to keenly observe human behavior ensures that every PC component he designs not only meets functional specifications but enhances user experience. Beyond his professional work, Jason enjoys indulging his passions for cooking, gaming, and unwinding, activities that continually inform his creative problem-solving abilities in product design.

Shawn Monitor, Sr. Industrial Designer at Evok Polymers

Shawn Monitor

Sr. Industrial Designer

Shawn has been a vital creative force on advanced seating and component projects for over two decades. His expertise in graphically and physically communicating evolving design concepts makes him invaluable in polycarbonate part development, where visualizing optical clarity, structural features, and assembly requirements is critical. Shawn excels at building complex mechanical and visual prototypes in various materials, allowing clients to validate PC component designs before committing to expensive tooling. He creates photorealistic renderings using Otoy OctaneRender® and develops layouts, diagrams, and technical documentation with Adobe Creative Cloud. Shawn has been instrumental in finding mechanical molded part solutions that can be prototyped and confirmed prior to tooling, significantly reducing project risk. His involvement in pre-molding design reviews has proven essential on large-scale polycarbonate projects requiring precision and clarity. Shawn holds several patents and has conducted research on projects ranging from consumer lawn mower products to biotech and medical facilities. Outside of work, he practices photography and enjoys the vibrant Twin Cities live music scene, pursuits that continually sharpen his visual acuity and creative perspective.

Daniel D. Hoyt, Ph.D., Business Development Manager at Evok Polymers

Daniel D. Hoyt, Ph.D.

Business Development Manager

Daniel's expertise in system and process design, coupled with his ability to cultivate strategic partnerships, sets him apart in the injection molding industry. His passion for innovation and collaboration drives Evok's mission to challenge traditional norms in part design, prototyping, tooling, and injection mold manufacturing. At Evok, Daniel leads initiatives that transform how customers approach polycarbonate component development—from initial concept through production launch. His vision extends beyond simply manufacturing PC parts; he's building a community centered on continuous improvement, mutual benefit, and genuine partnership. Daniel's commitment to creating Lean Partnership-Based Organizations empowers clients to achieve faster time-to-market with optimized costs. Under his leadership, Evok is establishing new benchmarks for collaborative success in polycarbonate injection molding. Daniel's proficiency as a facilitator, public speaker, teacher, and coach—combined with his talent for team building and mentorship—makes him instrumental in ensuring client success. His approach ensures that every polycarbonate project benefits from streamlined processes, transparent communication, and strategic problem-solving.

Natalie Weber, Operations Officer at Evok Polymers

Natalie Weber

Operations Officer – LIV

Natalie is a dedicated apprentice in product design and management who embodies the harmonious blend of creativity and sustainability. Possessing an innate curiosity and a discerning eye for innovation, she tirelessly explores where design converges with environmental consciousness—particularly important in polycarbonate material selection and manufacturing processes. Having been immersed in design principles since childhood, Natalie understands the profound impact product choices can have on environmental sustainability. This early awareness, coupled with her education in sustainable practices, propels her commitment to infusing eco-consciousness into every polycarbonate project. Under the guidance of her father and seasoned professionals at Evok, Natalie delves deeply into injection molding intricacies, investigating materials, manufacturing techniques, and technologies while remaining mindful of their ecological footprint. Her focus on sustainable polycarbonate applications—including recyclable PC grades and optimized manufacturing processes that minimize waste—aligns perfectly with modern manufacturers' environmental goals. Natalie's journey extends beyond creating functional components; she aspires to shape a future where polycarbonate injection molding seamlessly intertwines with sustainability, leaving a positive legacy for generations to come.

Julie Young, Accounting and Finance Manager at Evok Polymers

Julie Young

Accounting and Finance Manager

Julie has been with Evok since its inception, providing the financial backbone that enables the company to deliver competitive polycarbonate injection molding solutions. As an experienced bookkeeper, she brings meticulous attention to detail with a thorough understanding of financial principles to efficiently manage and maintain accurate financial records. With a background in accounting and a keen eye for numbers, Julie excels in organizing and categorizing transactions, reconciling accounts, and producing clear and concise financial reports. Her proficiency in accounting software ensures streamlined processes and timely delivery of financial information, enabling Evok to make informed decisions about material procurement, tooling investments, and competitive pricing strategies. Julie's work directly impacts Evok's ability to offer transparent, upfront pricing on polycarbonate projects—allowing customers to understand cost structures and contribute to design optimization. Committed to professionalism and confidentiality, she provides reliable financial services that support the team's success and ensure vendor payments are always processed on time, maintaining the strong supplier relationships critical to consistent polycarbonate material availability and quality.

Frequently Asked Questions

Can polycarbonate be injection molded?

Yes, polycarbonate can be successfully injection molded and is one of the most commonly processed engineering thermoplastics. PC requires specific processing conditions including high melt temperatures (typically 280-320°C), elevated injection pressures (10,000-20,000 PSI), and proper drying before molding. With the right equipment, mold design, and process parameters, polycarbonate produces exceptional parts with high impact strength, optical clarity, and dimensional stability.

How to inject polycarbonate?

What is the injection pressure for polycarbonate?

Is there a clear polycarbonate?

What is PC in injection molding?

How much do polycarbonate injection molded parts cost?

What lead time should I expect for PC injection molded parts?

Do you provide design assistance for polycarbonate parts?

Have Questions About Your PC Project?

Our polycarbonate injection molding experts are ready to discuss your specific requirements and provide technical guidance.

Ready to Start Your Polycarbonate Project?

Share your PC part requirements and our team will provide a detailed assessment including material recommendations, design feedback, and transparent pricing.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 612-991-2001 You can also send us a quick email at