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High Volume Injection Molding Services | Mass Production

Scale your production with confidence through our high-volume injection molding services. With 25 years of expertise, we deliver precision-engineered components at optimized costs, combining proprietary technology with rigorous quality control. From initial tooling to full-scale production runs, we ensure every part meets exacting standards while maximizing efficiency and minimizing cycle times for your mass manufacturing needs.

High-volume injection molding production floor with automated machinery producing plastic components

Our High Volume Injection Molding Services

Comprehensive mass production solutions from tooling design through final production, optimized for quality and efficiency.

Production Tooling & Mold Design

Custom production molds engineered for high-volume manufacturing with optimized cycle times, minimized downtime, and maximum part consistency across millions of cycles.

Material Selection & Testing

Expert guidance on optimal resin selection for your application, backed by comprehensive analytical testing and material performance validation for mass production.

Parts Qualification & First Article

Rigorous qualification process with 30 inspection points per critical dimension, molding trial reports, and complete first article approval before production launch.

High-Volume Production

Scalable mass production capabilities delivering consistent quality across large production runs, with optimized pricing and efficient stock level management.

CAD Design & Engineering

Design-for-manufacturing expertise ensuring your parts are optimized for moldability, cost efficiency, and production scalability from the start.

Analytical & Application Testing

Comprehensive mold flow analysis, tolerance studies, and application testing to validate part performance and optimize manufacturing processes.

Service Process

Our 5-Stage Mass Production Process

Production Tooling Development

We design and build optimized production molds specifically engineered for high-volume manufacturing. Our team analyzes part geometry, material flow, and cycle time optimization to create tooling that delivers consistent quality across millions of parts while minimizing production costs.

Molding Trial & T1 Sample Evaluation

First Article Qualification

Production Launch & Optimization

Ongoing Quality Control & Support

Trusted By Industry Leaders

Proven Success Stories

Delivering high-volume injection molding excellence for leading brands across multiple industries.

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson
The Evok Difference

Why Choose Evok Polymers?

25 years of mass production expertise delivering jewelry-quality components at optimized prices.

Cost-Optimized Production

We're upfront about costs from day one, helping you achieve the lowest possible part pricing through optimized tooling and efficient processes.

25 Years Expertise

Deep industry knowledge across powersports, medical devices, semiconductor, and consumer products ensures proven manufacturing solutions for your application.

Rigorous Quality Control

Comprehensive qualification process with statistical process control, detailed inspection protocols, and continuous monitoring ensures consistent part quality across every production run.

Speed to Market

Cross-functional team collaboration and continuous improvement mindset accelerates your product from concept through full production launch.

Meet The Evok Team

Expert engineers and designers dedicated to your manufacturing success.

Paul Dathe, Founder of Evok Polymers

Paul Dathe

Founder

Paul Dathe founded Evōk Polymers with a singular mission: delivering the highest quality injection molded components at the lowest possible price through proprietary technology and white-glove service. With over 25 years of experience in engineering, product design, and manufacturing, Paul specializes in solving complex injection molding challenges. Prior to Evok, he led new product development at Caliber Products, where he launched 13 new products, grew sales 540%, and expanded the customer base from 25 to 144 with 100% retention. His expertise spans tooling, functional assessments, 3D modeling, prototype fabrication, testing qualifications, tolerance analysis, and mold flow studies. Paul previously served as senior mechanical engineer at Entegris, managing a $40 million product line of ultra-clean liquid delivery systems for semiconductor applications. He holds four U.S. utility patents, is a Six Sigma black belt, and earned his Bachelor of Science in Mechanical Design from Bemidji State University. He's a member of Allied Executives Business Leadership Peer group and the Institute of Packaging Professionals.

Shawn Monitor, Sr. Industrial Designer at Evok Polymers

Shawn Monitor

Sr. Industrial Designer

Shawn is a vital creative force with two decades of experience on advanced manufacturing projects. He excels at graphically and physically communicating evolving design concepts and part features through complex mechanical and visual prototypes in various materials. Shawn creates photorealistic renderings for clients using Otoy OctaneRender® and develops layouts, diagrams, and logos with Adobe Creative Cloud. He has been instrumental in finding mechanical molded part solutions that can be prototyped and confirmed prior to tooling, significantly reducing risk in large-scale projects. His involvement in pre-molding design reviews has saved countless hours and resources. Shawn's expertise bridges the gap between design intent and manufacturing reality, ensuring parts are optimized for production before committing to expensive tooling. He holds several patents and has conducted research on projects ranging from consumer products to biotech and medical facilities. Outside of work, Shawn practices photography and enjoys the Twin Cities live music scene.

Daniel D. Hoyt, Ph.D., Business Development Manager at Evok Polymers

Daniel D. Hoyt, Ph.D.

Business Development Manager

Daniel's expertise in system and process design, combined with his ability to cultivate strategic partnerships, sets him apart in the manufacturing industry. He is dedicated to creating Lean Partnership-Based Organizations that empower businesses to achieve manufacturing excellence. At Evok, Daniel leads initiatives that challenge traditional norms in part design, prototyping, tooling, and injection mold manufacturing. His vision extends beyond disruption—he's building a community centered on continuous improvement, mutual benefit, and genuine partnership. Daniel's commitment to transforming industry standards aligns perfectly with Evok's drive for sustainable growth and innovation. Under his leadership, Evok is establishing new benchmarks for collaborative success in mass production. His proficiency as a facilitator, public speaker, teacher, and coach, combined with his talent for team building and mentorship, makes him instrumental in helping clients navigate complex production challenges. Daniel ensures every partnership is built on trust, transparency, and shared success.

Frequently Asked Questions

Is injection molding suitable for mass production?

Yes, injection molding is ideal for mass production. Once tooling is developed, injection molding offers the fastest cycle times, highest repeatability, and lowest per-part costs of any manufacturing process. It's perfect for producing thousands to millions of identical parts with consistent quality, making it the preferred method for high-volume manufacturing across industries.

What volume is considered high-volume injection molding?

How long does it take to set up high-volume production?

What's included in your first article qualification process?

How do you ensure consistent quality across large production runs?

Can you help reduce my current part costs?

What materials do you work with for high-volume production?

Do you provide design optimization for mass production?

Ready to Scale Your Production?

Talk to our injection molding experts to discuss your high-volume manufacturing needs and get a detailed cost analysis.

Certified & Trusted

Awards and Recognition

Six Sigma Black Belt certification logo

Six Sigma Black Belt

Advanced process optimization and quality control certification

25 years of manufacturing excellence badge

25 Years Manufacturing Excellence

Quarter-century of proven injection molding expertise

Professional industry membership badges

Industry Leadership

Member of Allied Executives and Institute of Packaging Professionals

Get Started with High-Volume Production

Share your project details and our engineering team will provide a comprehensive analysis including tooling recommendations, material selection guidance, and optimized pricing for your production volumes.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 612-991-2001 You can also send us a quick email at