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Low Volume Injection Molding Services for Startups & Prototypes

Accelerate your product launch with Evok's low volume injection molding services, specifically designed for startups and innovators. We bridge the gap between prototype and production, delivering high-quality molded parts in small to medium quantities without the expense of full production tooling. Our 25 years of expertise ensures your startup gets market-ready components faster, with flexible batch sizes that align with your funding stages and testing timelines.

Low volume injection molded prototype parts for startups in various colors and materials

Our Low Volume Injection Molding Services

Comprehensive solutions from concept to market-ready parts, designed specifically for startups and prototype validation.

Rapid Prototype Services

Validate your final design with structural and cosmetic verification before committing to production tooling. We help you choose the right rapid prototype process, offering both cosmetic and functional prototypes to advance your design with confidence.

Bridge Tooling & Low Volume Production

Cost-effective aluminum or soft steel tooling solutions perfect for batch production of 100-10,000 parts. Ideal for market testing, crowdfunding campaigns, and beta product launches without full production investment.

Parts Design Optimization

Expert design services focused on moldability, wall thickness optimization, gate sizing, and tolerance stacking. We modify your designs for efficient low volume manufacturing while maintaining fit, function, and ergonomics.

Material Selection Consulting

Navigate material and texture science with expert guidance tailored to your prototype needs. We help select optimal resins balancing performance, cosmetics, and cost-effectiveness for small production runs.

First Article Qualification

Comprehensive inspection with 30 points per critical dimension and detailed process parameter monitoring. We ensure your low volume parts meet specifications before scaling, reducing risk and ensuring quality consistency.

CAD Design Services

Professional engineering review and modification of your files for mold-ready design. Starting from your 3D files or modeling from scratch, we optimize your design for low volume injection molding execution.

Designed for Innovators

Startup-Focused Solutions That Minimize Risk & Maximize Speed

Low volume injection molding is the strategic bridge between prototype validation and full production commitment. For startups and product developers, we deliver production-quality molded parts in quantities from 100 to 10,000 units using cost-optimized tooling strategies. This approach allows you to test market fit, fulfill crowdfunding orders, or conduct beta testing with real production materials and processes—without the six-figure investment of high-volume production molds. Our proprietary approach combines aluminum tooling, optimized cycle times, and white-glove project management to get your product in customers' hands faster, validating your concept before scaling.

Engineer reviewing low volume injection molded parts with startup founder
Proven Track Record

Trusted by Industry Leaders

From startups to Fortune 500 companies, we've helped innovators bring products to market successfully.

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Great expertise and people!"

Rick Chen
Rick Chen

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson
The Evok Advantage

Why Choose Evok for Low Volume Injection Molding?

Experience the advantage of working with injection molding specialists who understand the unique challenges startups face.

Startup-Friendly Pricing

Transparent, upfront costs with optimized tooling strategies that minimize your initial investment while maintaining production quality and scalability potential.

25 Years of Expertise

Deep industry knowledge spanning consumer products, medical devices, and powersports. Our Six Sigma certified team has delivered 13+ successful product launches with 100% client retention.

Rapid Turnaround

Speed to market is critical for startups. Our cross-functional team and continuous improvement mindset ensure your parts move from design to delivery in the shortest possible timeframe.

White-Glove Service

Dedicated project management throughout your journey. We become your partner, guiding you through material selection, design optimization, and qualification with collaborative, trust-based communication.

Meet The Evok Team

Passionate problem-solvers dedicated to your startup's success.

Paul Dathe, Founder of Evok Polymers

Paul Dathe

Founder

Paul Dathe founded Evok Polymers with a singular mission: helping startups and innovators manufacture plastic parts at the highest quality and lowest possible price. With over 25 years of experience in engineering, product design, and injection molding, Paul specializes in solving complex problems for custom plastic components. Prior to founding Evok, he led new product development at Caliber Products, where he designed and launched 13 new products, growing sales 540% and expanding the customer base from 25 to 144 with 100% retention. His expertise spans tooling, functional assessments, 3D modeling, prototype fabrication, tolerance analysis, and mold flow studies. Paul previously served as senior mechanical engineer at Entegris, managing a $40 million product line for semiconductor applications, and began his career at Rollerblade before working at General Mills and Boston Scientific. He holds four U.S. utility patents, is a Six Sigma black belt, and earned a Bachelor of Science in Mechanical Design from Bemidji State University. Paul is a member of Allied Executives Business Leadership Peer group and the Institute of Packaging Professionals.

Jason Weber

Industrial Designer

Jason is a seasoned industrial designer with a passion for creating innovative and functional products that solve real-world problems. His design philosophy is deeply influenced by his empathetic observation of human behavior, honed through living in a multi-generational household with his wife, two sons, and mother. This unique perspective allows Jason to understand how products interact with users in diverse contexts, making his designs both intuitive and practical. He brings expertise in concept development, ergonomic optimization, and visual communication to every project. Jason excels at translating complex technical requirements into elegant, manufacturable designs that balance aesthetics with functionality. His collaborative approach ensures that startup clients receive designs optimized for low volume injection molding while maintaining the flexibility to scale. In his leisure time, Jason enjoys cooking, gaming, and unwinding with family, activities that continue to inspire his creative problem-solving approach to product design.

Shawn Monitor, Sr. Industrial Designer at Evok Polymers

Shawn Monitor

Sr. Industrial Designer

Shawn Monitor has been a vital creative force on some of the most advanced design and seating projects of the last two decades, bringing particular expertise in mechanical prototyping and visual communication. His unique ability to graphically and physically communicate evolving design concepts makes him invaluable for startups navigating the prototype-to-production journey. Shawn builds complex mechanical and visual prototypes in various materials, creating photorealistic renderings in Otoy OctaneRender and developing layouts, diagrams, and logos with Adobe Creative Cloud. He has been instrumental in finding mechanical molded part solutions that can be prototyped and confirmed prior to tooling, significantly reducing risk in large-scale projects. His involvement in pre-molding design reviews has saved clients substantial time and money by identifying potential issues early. Shawn holds several patents and has conducted research on diverse projects ranging from consumer lawn mower products to biotech and medical facilities. His ever-curious nature drives continuous exploration of new materials, processes, and design approaches. Outside of work, Shawn practices photography and enjoys the vibrant Twin Cities live music scene.

Daniel D. Hoyt, Ph.D., Business Development Manager at Evok Polymers

Daniel D. Hoyt, Ph.D.

Business Development Manager

Daniel brings exceptional expertise in system and process design, coupled with a talent for cultivating strategic partnerships that help startups navigate the complex manufacturing landscape. His passion for innovation and collaboration shines through in his dedication to creating Lean Partnership-Based Organizations that empower small and mid-sized businesses. At Evok, Daniel leads initiatives challenging traditional norms in part design, prototyping, tooling, and injection mold manufacturing. His vision extends beyond disruption—he aims to build a community centered on continuous improvement, mutual benefit, and genuine partnership. Daniel's approach aligns perfectly with startup needs: transparent pricing, collaborative problem-solving, and sustainable growth strategies. Under his leadership, Evok is establishing new benchmarks for collaborative success in the injection molding industry. His proficiency as a facilitator, public speaker, teacher, and coach, combined with talent for team building and mentorship, makes him an invaluable resource for entrepreneurs bringing products to market. Daniel ensures every startup partner receives the guidance and support needed to navigate manufacturing decisions with confidence.

Natalie Weber, Operations Officer at Evok Polymers

Natalie Weber

Operations Officer – LIV

Natalie is a dedicated apprentice in product design and management who embodies the harmonious blend of creativity and sustainability—values increasingly important to modern startups and their customers. Possessing innate curiosity and a discerning eye for innovation, she explores where design converges with environmental consciousness. Immersed in design principles since childhood, Natalie grasps the profound impact products can wield on the planet, and her education in sustainability propels her commitment to infusing eco-consciousness into every project facet. Under the guidance of her father and seasoned professionals at Evok, Natalie delves deeply into product design intricacies, investigating materials, manufacturing techniques, and technologies while remaining mindful of their ecological footprint. For startups developing sustainable products, Natalie provides valuable insights into material selection, lifecycle analysis, and environmentally responsible manufacturing practices. Her journey extends beyond creating aesthetically pleasing objects—she aspires to shape a future where design seamlessly intertwines with sustainability, helping startup partners leave a positive legacy for generations to come.

Julie Young, Accounting and Finance Manager at Evok Polymers

Julie Young

Accounting and Finance Manager

Julie has been with Evok since its inception, bringing meticulous attention to detail and a thorough understanding of financial principles to efficiently manage and maintain accurate financial records. As an experienced bookkeeper, she excels in organizing and categorizing transactions, reconciling accounts, and producing clear, concise financial reports that help startups understand their project costs. Julie's proficiency in accounting software ensures streamlined processes and timely delivery of financial information, enabling transparent pricing discussions and informed decision-making. For startup clients, this translates to accurate quotes, detailed cost breakdowns, and reliable invoicing that supports their own financial planning and investor reporting. Committed to professionalism and confidentiality, Julie is dedicated to providing reliable financial services that support the financial health and success of both the Evok team and customers. Her efficiency ensures all vendors get paid on time, maintaining the strong supplier relationships that enable Evok to deliver quality materials and services consistently to every client project.

Frequently Asked Questions

What is low volume injection molding?

Low volume injection molding is a manufacturing process that produces plastic parts in smaller quantities (typically 100-10,000 units) using cost-optimized tooling such as aluminum molds or soft steel tooling. It bridges the gap between prototyping and full production, allowing companies to manufacture production-quality parts without the significant investment required for high-volume production molds. This approach is ideal for market testing, crowdfunding fulfillment, beta launches, and validating product-market fit before scaling to mass production.

What is the minimum quantity for injection molding?

How much does low volume injection molding cost?

Is injection molding good for batch production?

What is an example of low volume production?

Can LDPE be injection moulded?

How long does it take to produce low volume injection molded parts?

What's the difference between prototype tooling and low volume production tooling?

Ready to Bring Your Product to Life?

Our injection molding experts are here to discuss your project and provide guidance on the best approach for your startup.

Certified & Trusted

Awards and Recognition

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Six Sigma Black Belt Certified

Quality excellence and process optimization expertise

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Institute of Packaging Professionals Member

Industry expertise and professional standards

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25+ Years Industry Experience

Proven track record with leading brands

Let's Discuss Your Low Volume Injection Molding Project

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For immediate assistance, feel free to give us a direct call at +1 612-991-2001 You can also send us a quick email at