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Professional Mechanical Design Services in Engineering

Transform your product vision into manufacturing-ready designs with Evok's comprehensive mechanical design services. Our team of Six Sigma-certified engineers brings 25 years of injection molding expertise to every project, optimizing your parts for performance, moldability, and cost-effectiveness. From initial CAD modeling to final production qualification, we deliver precision engineering solutions that accelerate your time to market while reducing development costs.

Professional mechanical engineer working on CAD design with 3D modeling software

Our Mechanical Design Services

Comprehensive engineering solutions from concept to production, optimizing every aspect of your mechanical components for performance and manufacturability.

CAD Design & Engineering

Expert SOLIDWORKS-based 3D modeling and engineering services. We review, modify, and optimize customer files for mold-ready design, implementing changes for moldability while documenting improvements that enhance part performance and reduce production costs.

Parts Design & Optimization

Comprehensive parts design focusing on injection molded components. We examine and develop assemblies for ergonomics, fit and function, tolerance stacking, and lifecycle performance, optimizing wall thickness, gate sizing, and vent locations for superior results.

Compliant Mechanisms Design

Specialized design of compliant mechanisms that achieve motion through flexible component deformation rather than traditional rigid joints. Our Hinj approach focuses on dematerialization and performance optimization, eliminating the need for traditional hinges or bearings.

Analytical Testing & Analysis

Advanced analytical services including mold flow analysis, tolerance analysis, and other engineering assessments. Our problem-solving approach uses cutting-edge tools to optimize part design, predict manufacturing outcomes, and ensure first-time-right production.

Prototype Development

Rapid prototype fabrication services for structural and cosmetic verification. We help you validate designs before committing to production tooling, offering guidance on selecting the right prototyping process to advance your design efficiently.

Mold Design Services

Complete mold design solutions integrated with part development. Our services include detailed mold flow analysis, gate and vent optimization, and modifications to minimize sink and flash, ensuring efficient production and superior part quality.

Engineering team reviewing mechanical design blueprints and CAD models

Our Proven 5-Stage Design Development Process

Concept Feasibility & Initial Assessment

We begin by evaluating your design concept for manufacturability and functionality. Our engineers analyze how your product can be efficiently produced and how it will perform as a consumer product, identifying potential design optimizations early in the process to save time and costs.

Alpha Research & Design Refinement

Beta Development & Tooling Validation

Parts Qualification & First Article Approval

Production Launch & Market Introduction

Trusted By Industry Leaders

Success Stories

See how we've helped leading brands achieve exceptional results through precision mechanical design and engineering excellence.

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Great expertise and people!"

Rick Chen
Rick Chen

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Great expertise and people!"

Rick Chen
Rick Chen

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Great expertise and people!"

Rick Chen
Rick Chen

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool
The Evok Engineering Advantage

Why Choose Evok for Mechanical Design?

Experience the Evok difference: where engineering expertise meets customer-focused innovation.

Deep Expertise

25 years of specialized experience in mechanical design and injection molding, backed by Six Sigma certification and four U.S. utility patents.

Cost Transparency

We're upfront with all costs, helping you contribute to optimized design decisions. Our approach itemizes and prioritizes cost structures for maximum value.

Speed to Market

Cross-functional team collaboration with continuous improvement mindset accelerates your development timeline, getting products to market faster without compromising quality.

White-Glove Service

Experience personalized attention and dedicated support throughout your project. We build deep customer relationships focused on delivering profitable, high-quality parts every time.

Meet The Evok Engineering Team

Industry-leading designers and engineers dedicated to your success.

Paul Dathe, Founder and Chief Engineer at EVOK Polymers

Paul Dathe

Founder

Paul Dathe founded Evōk Polymers with a singular mission: delivering the highest quality injection molded components at the lowest possible price through proprietary technology and deep industry expertise. With over 25 years specializing in engineering, product design, and solving complex injection molding challenges, Paul brings unparalleled depth to every project. He holds four U.S. utility patents and earned Six Sigma black belt certification, applying rigorous process optimization to mold design engineering. Prior to founding EVOK, Paul led new product development at Caliber Products, launching 13 products while growing sales 540% and expanding from 25 to 144 customers with 100% retention. His responsibilities spanned tooling design, functional assessments, 3D modeling, prototype fabrication, tolerance analysis, and mold flow studies. Earlier, as Senior Mechanical Engineer at Entegris, Paul managed a $40 million product line of ultra-clean liquid delivery systems for semiconductor applications. He began his career at Rollerblade in design and prototyping before serving in senior engineering roles at General Mills and Boston Scientific. Paul earned his Bachelor of Science in Mechanical Design from Bemidji State University with emphasis in rapid prototyping and 3D computer modeling. He's an active member of Allied Executives Business Leadership Peer group and the Institute of Packaging Professionals.

Jason Weber, Industrial Designer at EVOK Polymers

Jason Weber

Industrial Designer

Jason is a seasoned industrial designer with a passion for creating innovative and functional injection molded products. His design philosophy is deeply influenced by his life within a multi-generational household with his wife, two sons, and mother, which nurtures innate empathy and keen observation of human behavior—qualities that translate directly into user-centered design excellence. Jason brings creative vision to EVOK's engineering projects, balancing aesthetic refinement with manufacturing practicality. His ability to understand how people interact with products ensures that every component he designs not only meets technical specifications but also delivers intuitive functionality and ergonomic comfort. Jason's multidisciplinary approach bridges the gap between pure engineering and real-world application, helping clients create products that resonate with end users. Outside the studio, Jason finds inspiration through cooking, gaming, and relaxation, activities that fuel his creative process and problem-solving abilities.

Shawn Monitor, Sr. Industrial Designer at EVOK Polymers

Shawn Monitor

Sr. Industrial Designer

Shawn Monitor has been an instrumental creative force on some of the most advanced injection molded seating and component projects of the last two decades. His particular expertise lies in graphically and physically communicating evolving design concepts and intricate part features through complex mechanical and visual prototypes built in diverse materials. Shawn creates photorealistic renderings using Otoy OctaneRender® and develops professional layouts, diagrams, and logos with Adobe Creative Cloud, providing clients with clear visualization of engineering concepts before tooling commitment. His deep involvement in pre-molding design reviews has significantly reduced risk on numerous large-scale projects by identifying and resolving potential manufacturing issues early in the development cycle. Shawn excels at finding mechanical molded part solutions that can be prototyped and validated prior to expensive production tooling, saving clients time and money while ensuring design intent is maintained. He holds several patents reflecting his innovative approach to injection mold component design. Beyond his professional achievements, Shawn practices photography and enjoys the vibrant Twin Cities live music scene, interests that sharpen his visual communication skills and creative thinking.

Daniel D. Hoyt, Ph.D., Business Development Manager at EVOK Polymers

Daniel D. Hoyt, Ph.D.

Business Development Manager

Daniel brings exceptional expertise in system and process design engineering, coupled with strategic partnership cultivation that sets EVOK apart in the injection molding industry. His passion for innovation and collaboration drives initiatives that challenge traditional norms in part design, prototyping, tooling, and injection mold manufacturing. Daniel's vision extends beyond disruption—he's building a community centered on continuous improvement, mutual benefit, and genuine partnership that empowers small and mid-sized businesses to compete at the highest levels. His leadership focuses on creating Lean Partnership-Based Organizations that optimize engineering processes and deliver sustainable growth. Daniel's proficiency as a facilitator, public speaker, teacher, and coach, combined with exceptional team-building and mentorship abilities, accelerates EVOK's mission to transform industry standards. Under his guidance, EVOK establishes new benchmarks for collaborative engineering success, ensuring clients receive not just technical expertise but strategic insights that drive their competitive advantage in demanding markets.

Natalie Weber, Operations Officer at Evok Polymers

Natalie Weber

Operations Officer – LIV

Natalie is a dedicated apprentice in product design and management who embodies the harmonious blend of creativity and sustainability in injection mold engineering. Possessing innate curiosity and a discerning eye for innovation, she tirelessly explores where design converges with environmental consciousness—bringing fresh perspectives to material selection and dematerialization strategies. Immersed in intangible design principles since childhood, Natalie grasps the profound impact injection molded products can have on the planet, driving her commitment to infusing eco-consciousness into every project facet. Her education in sustainability, combined with hands-on mentorship from seasoned professionals, accelerates her mastery of product design intricacies. Natalie investigates diverse materials, manufacturing techniques, and emerging technologies, always evaluating their ecological footprint and lifecycle implications. Her journey extends beyond creating aesthetically pleasing components—she's shaping a future where injection mold design engineering seamlessly integrates sustainability principles, leaving a positive legacy for generations while meeting demanding performance specifications.

Julie Young, Accounting and Finance Manager at Evok Polymers

Julie Young

Accounting and Finance Manager

Julie Young has been an integral part of Evok since its inception, bringing meticulous attention to detail and thorough financial expertise to the organization. As an experienced accounting professional, she excels in organizing and categorizing transactions, reconciling accounts, and producing clear, concise financial reports that enable informed business decisions. Julie's proficiency in accounting software ensures streamlined processes and timely delivery of financial information, maintaining compliance with all regulatory requirements. Her dedication to professionalism and confidentiality provides the financial backbone that supports Evok's operations and growth. Beyond standard bookkeeping, Julie plays a critical role in vendor relationship management, ensuring all partners are paid promptly and maintaining the trust-based environment that is central to Evok's values. Her reliable financial services support both the team's effectiveness and customer satisfaction by ensuring resources are properly allocated to deliver exceptional injection molding solutions.

Frequently Asked Questions

What do mechanical designers do?

Mechanical designers create detailed technical drawings and 3D models of mechanical components and systems. At Evok, our mechanical designers specialize in injection molded parts, optimizing designs for manufacturability while ensuring they meet functional, aesthetic, and cost requirements. We use advanced CAD software like SOLIDWORKS to develop mold-ready designs, implement changes for optimal moldability, and document improvements that enhance part performance.

What does a mechanical engineering consultant do?

How much do mechanical design services cost?

What is the typical timeline for a mechanical design project?

Do you provide prototyping services along with design?

What file formats do you work with for CAD design?

Can you help optimize existing designs for injection molding?

What industries do you serve with your mechanical design services?

Have More Questions About Our Design Services?

Our engineering experts are ready to discuss your project and provide guidance tailored to your specific needs.

Certified Excellence

Awards and Recognition

Six Sigma Black Belt certification logo

Six Sigma Black Belt

Quality excellence and process optimization certification

Patent innovation award icon

U.S. Utility Patents

Four patents demonstrating innovation leadership

Professional industry membership badge

Industry Memberships

Allied Executives and Packaging Professionals recognition

Ready to Bring Your Design Vision to Life?

Contact our engineering team today for a free consultation. We'll discuss your project requirements, provide expert recommendations, and deliver a transparent cost estimate.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 612-991-2001.