How much does ABS injection molding cost?
ABS injection molding costs vary based on part complexity, size, tooling requirements, and production volume. At Evok Polymers, we provide transparent, itemized pricing that includes mold design, tooling fabrication, and per-part production costs. Prototype services typically range from $100-$500 depending on size and system used. Our engineering services are billed at $110/hour, and we work closely with you to optimize design features that reduce overall manufacturing costs. We're committed to upfront cost communication so you can make informed decisions throughout the development process.
Can ABS plastic be injection molded?
Yes, ABS (Acrylonitrile Butadiene Styrene) is one of the most popular thermoplastics for injection molding due to its excellent balance of properties. ABS offers good impact resistance, dimensional stability, ease of processing, and superior surface finish capabilities. It's ideal for applications requiring durability, strength, and aesthetic appeal, making it widely used in automotive components, consumer electronics housings, toys, and appliance parts. Evok Polymers has extensive experience optimizing ABS molding parameters to achieve consistent, high-quality results.
At what temperature is ABS plastic moldable?
ABS plastic typically requires processing temperatures between 400-480°F (200-250°C) for injection molding, with mold temperatures usually maintained between 100-175°F (40-80°C). The exact temperature parameters depend on the specific ABS grade, part geometry, wall thickness, and desired surface finish. At Evok Polymers, our experienced team conducts mold flow analysis and establishes optimal processing parameters during the molding trial phase, carefully monitoring zone temperatures, mold fill speed, and cycle time to ensure consistent part quality and minimize defects.
What industries commonly use ABS injection molded parts?
ABS injection molded components are utilized across diverse industries including automotive (interior trim, dashboards), consumer electronics (computer housings, phone cases), medical devices (non-implantable equipment), appliances (refrigerator liners, vacuum components), toys and recreation (LEGO bricks, sporting goods), and packaging. Evok Polymers has successfully delivered ABS parts for OEMs in powersports, consumer products, semiconductor equipment, and medical device manufacturing sectors.
How long does the ABS injection molding process take from design to production?
The timeline depends on project complexity and your development stage. Our New Part Development Pipeline includes: Concept Feasibility (1-2 weeks), Alpha Research with prototypes (2-4 weeks), Beta Development with single cavity tooling (4-8 weeks), Qualifications with production tooling (4-6 weeks), and Product Launch. A typical project from initial design to first production parts takes 12-20 weeks. Our streamlined process and continuous improvement approach help accelerate your speed to market.
What tolerances can be achieved with ABS injection molding?
ABS injection molding can typically achieve tolerances of ±0.002 to ±0.005 inches per inch, depending on part geometry, size, and design features. During our First Article Qualification process, we work hand-in-hand with customers to negotiate achievable tolerances for molded parts. All critical dimensions undergo 30 inspection points per cavity, while non-critical dimensions receive 5 inspection points. We provide Cp and Cpk data to help you understand process variation and capability before locking down production parameters.
Do you offer prototyping services before committing to production tooling?
Absolutely. Rapid prototyping is a crucial step in our development process. We offer various prototype fabrication methods to help you validate your ABS part design for both structural integrity and cosmetic appearance before investing in production tooling. Our prototype services ($100-$500 depending on size and system) allow you to see and test your parts, make design iterations, and verify functionality. This reduces risk and ensures your final production parts meet all requirements.
What sets Evok Polymers apart from other ABS injection molding companies?
Evok Polymers combines 25 years of specialized injection molding expertise with proprietary optimization technology and white-glove customer service. We're exceptionally transparent about costs, helping you contribute to optimized designs. Our cross-functional team includes industrial designers, engineers, and manufacturing specialists who collaborate on every project with a continuous improvement mindset. We deliver jewelry-quality ABS components at competitive pricing while accelerating your speed to market. Our track record includes 100% client retention and proven success with industry leaders like Polaris, General Mills, and Boston Scientific.