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Large Part Injection Molding Services | High-Volume Production

Transform your large-scale manufacturing vision into reality with Evok Polymers' precision injection molding services. For over 25 years, we've specialized in high-volume production of oversized plastic components, delivering jewelry-quality parts at optimized prices. Our proprietary technology and deep industry expertise ensure your large parts meet exacting specifications while minimizing cycle times and production costs.

Large industrial injection molding machine producing oversized plastic components in a modern manufacturing facility

Our Large Part Injection Molding Services

From initial concept to high-volume production, we deliver comprehensive injection molding solutions tailored for large-scale plastic components.

CAD Design & Engineering

Expert SOLIDWORKS-based design services that optimize your large parts for moldability, structural integrity, and cost-effective manufacturing. We review customer files, implement DFM modifications, and document every change to ensure production-ready designs.

Prototype Development

Rapid prototyping services for structural and cosmetic verification of your large parts before committing to production tooling. We help you select the right prototype process to validate fit, function, and performance.

Mold Design & Tooling

Custom mold engineering that builds the optimal tooling solution for your large parts. We focus on minimizing cycle times while maximizing performance, cosmetics, and cost efficiency through detailed mold flow analysis.

Material Selection

Expert guidance through material and texture science to identify the optimal resin for your large part application. We balance performance requirements, aesthetic needs, and cost considerations.

Parts Qualification

Comprehensive qualification including molding trial reports and first article inspections. We monitor critical process parameters and provide detailed dimensional data with 30 inspection points per cavity for critical features.

High-Volume Production

Optimized production services delivering large plastic parts at scale. Our efficient processes, quality controls, and $.01 per part pricing goal ensure you receive jewelry-quality components at the lowest possible cost.

25 Years of Expertise

Precision Engineering for Large-Scale Manufacturing Excellence

At Evok Polymers, we've mastered the art and science of large part injection molding. Our proprietary technology and cross-functional team approach transform complex manufacturing challenges into streamlined production realities. Whether you're launching a new product or optimizing an existing design, our white-glove customer service and deep industry knowledge ensure your large components achieve the perfect balance of quality, performance, and cost-effectiveness. We're upfront about costs from day one, empowering you to make informed decisions that drive profitability.

Engineering team reviewing large plastic component designs with CAD software and physical prototypes
Proven Track Record

Trusted by Industry Leaders

From powersports to medical devices, we've delivered large part solutions for Fortune 500 companies and innovative OEMs.

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great expertise and people!"

Rick Chen
Rick Chen

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great expertise and people!"

Rick Chen
Rick Chen

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe

"Amazing business and amazing person to work with.Paul and I grew up together he has always had attention to detail in everything he has ever done,my company has used him a couple times now and are so pleased with the outcome I would recommend the company to anyone, once again..."

Kevin Nattress
Kevin Nattress

"Great customer service! Paul is super dedicated."

Mo Amin
Mo Amin

"Evok provided exceptional service! Paul and the studio team demonstrated amazing expertise and professionalism throughout the process. They exceeded expectations with precision and timely execution. Highly recommend for any project requiring top-notch design solutions."

Jason Salveson
Jason Salveson

"Great expertise and people!"

Rick Chen
Rick Chen

"Had a Great to work with Paul and it has been great! Has a plethora of knowledge and was great to learn from."

Landen Pool
Landen Pool

"Paul is very knowledgeable and passionate regarding all facets of plastics manufacturing."

Matt Maskell
Matt Maskell

"driven with details ... Very impressive"

Lawrence Dathe
Lawrence Dathe
The Evok Advantage

Why Choose Evok Polymers?

Experience the Evok difference with passion-driven parts engineered for your success.

Deep Expertise

25 years of specialized experience in injection molding with Six Sigma quality processes and four U.S. utility patents.

Transparent Pricing

Upfront cost discussions and itemized pricing structure focused on achieving $.01 per part production economics for your large components.

Speed to Market

Streamlined new part development pipeline that accelerates your product launch through efficient design, prototyping, and qualification stages.

Partnership Approach

Trust-based environment with white-glove service where deep relationship building ensures we deliver profitable parts that exceed expectations.

Meet The Evok Team

Industry veterans passionate about solving your manufacturing challenges.

Paul Dathe, Founder of Evok Polymers

Paul Dathe

Founder

Paul Dathe founded Evok Polymers with a singular vision: delivering the highest quality injection molded components at the lowest possible price through proprietary technology and exceptional service. With over 25 years of engineering and product design experience, Paul brings unparalleled expertise in solving complex injection molding challenges. His career highlights include leading new product development at Caliber Products, where he achieved 540% sales growth and launched 13 new products with 100% client retention. Previously, at Entegris, Paul managed a $40 million product line for semiconductor applications. He holds four U.S. utility patents, earned Six Sigma black belt certification, and received his Bachelor of Science in Mechanical Design from Bemidji State University. Paul is a member of Allied Executives Business Leadership Peer group and the Institute of Packaging Professionals.

Jason Weber

Industrial Designer

Jason Weber is a seasoned industrial designer whose passion for innovation stems from his multi-generational household environment. Living with his wife, two sons, and mother, Jason has developed an innate empathy that profoundly influences his design approach. He keenly observes human behavior and translates these insights into functional, user-centered product designs. At Evok, Jason's creative expertise helps clients bring large part concepts to life through thoughtful design that balances aesthetics with manufacturability. His ability to understand end-user needs ensures that every component we produce serves its intended purpose beautifully. When not designing groundbreaking products, Jason enjoys cooking, gaming, and spending quality time with his family.

Shawn Monitor, Sr. Industrial Designer at Evok Polymers

Shawn Monitor

Sr. Industrial Designer

Shawn Monitor brings decades of creative force to Evok's most advanced projects. His exceptional ability to graphically and physically communicate evolving design concepts makes him invaluable in large part development. Shawn builds complex mechanical and visual prototypes using various materials, creating photorealistic renderings in Otoy OctaneRender® and developing layouts with Adobe Creative Cloud. His expertise in finding mechanical molded part solutions that can be prototyped and confirmed before tooling has significantly reduced project risk. Shawn's involvement in pre-molding design reviews ensures optimal outcomes for large-scale manufacturing initiatives. He holds several patents and has conducted research spanning consumer products to biotech facilities. Outside work, Shawn practices photography and enjoys the vibrant Twin Cities live music scene, bringing creative inspiration to every project.

Daniel D. Hoyt, Ph.D., Business Development Manager at Evok Polymers

Daniel D. Hoyt, Ph.D.

Business Development Manager

Dr. Daniel Hoyt leads Evok's strategic partnerships and business development with a vision for transforming industry standards. His expertise in system and process design enables him to build Lean Partnership-Based Organizations that empower businesses. At Evok, Daniel spearheads initiatives challenging traditional norms in part design, prototyping, tooling, and manufacturing. His commitment extends beyond disruption—he's building a community centered on continuous improvement, mutual benefit, and genuine partnership. Daniel's proficiency as a facilitator, public speaker, teacher, and coach, combined with his talent for team building and mentorship, drives sustainable growth for Evok and our clients. Under his leadership, we're establishing new benchmarks for collaborative success in large part injection molding.

Natalie Weber, Operations Officer at Evok Polymers

Natalie Weber

Operations Officer – LIV

Natalie Weber embodies the harmonious blend of creativity and sustainability as Evok's Operations Officer. Her innate curiosity and discerning eye for innovation drive her exploration of where design converges with environmental consciousness. Raised with intangible design principles, Natalie understands the profound impact products wield on our planet. This awareness, coupled with her education in sustainability, propels her commitment to infusing eco-consciousness into every aspect of large part manufacturing. Under the guidance of seasoned professionals, Natalie investigates materials, manufacturing techniques, and technologies, always mindful of their ecological footprint. Her journey extends beyond creating functional objects—she's shaping a future where design seamlessly intertwines with sustainability, leaving a positive legacy for generations.

Julie Young, Accounting and Finance Manager at Evok Polymers

Julie Young

Accounting and Finance Manager

Julie Young has been with Evok since its inception, bringing meticulous attention to detail and thorough financial expertise. As an experienced bookkeeper, she efficiently manages and maintains accurate financial records that keep our operations running smoothly. With a keen eye for numbers, Julie excels in organizing transactions, reconciling accounts, and producing clear financial reports that enable informed business decisions. Her proficiency in accounting software ensures streamlined processes and timely delivery of financial information while maintaining compliance with regulatory requirements. Committed to professionalism and confidentiality, Julie provides reliable services supporting Evok's financial health. Most importantly, she ensures all vendors receive timely payment, maintaining the strong partnerships that make our large part manufacturing success possible.

Frequently Asked Questions

What size parts does Evok Polymers specialize in for injection molding?

While we specialize in large part injection molding, we handle components across a wide size range. Our expertise includes oversized plastic parts that require specialized tooling and production techniques. Contact us with your specific dimensions, and our engineering team will assess feasibility and recommend the optimal manufacturing approach.

What is the typical lead time for large part injection molding projects?

How does Evok Polymers ensure quality for high-volume production runs?

What materials can be used for large part injection molding?

Does Evok provide design assistance for large injection molded parts?

What is the cost structure for large part injection molding?

Can Evok handle both prototype and production manufacturing?

What industries does Evok Polymers serve for large part manufacturing?

Still Have Questions About Large Part Molding?

Our engineering team is ready to discuss your specific project requirements and provide expert guidance.

Certified Excellence

Awards and Recognition

Six Sigma Black Belt Certification

Six Sigma Black Belt

Certified quality process expertise

United States Patent and Trademark Office recognition

Four U.S. Utility Patents

Proven innovation in manufacturing technology

25 Years of Manufacturing Excellence

25 Years Industry Experience

Trusted expertise in injection molding

Ready to Start Your Large Part Project?

Contact us today for a free consultation. Our team will review your requirements and provide a detailed quote with transparent pricing.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 612-991-2001 You can also send us a quick email at