DEDICATED P-20 STEEL
1 MILLION PARTS
UNDERSTANDING THE DETAILS OF THE MOLD BUILDING PROCESS IS IMPORTANT FOR BOTH EVOK and YOU THE CUSTOMER. BECAUSE THERE ARE ALWAYS TIMELINE RISKS ASSOCIATED WITH BUILDING YOU A BEAUTIFUL MOLD, WE WANT TO BE TRANSPARENT IN THE PROCESS TO HELP YOU UNDERSTAND WHERE THINGS ARE AT WHEN A DELAY OR ENGINEERING CHANGE IS REQUIRED. ALTHOUGH WE MINIMIZE MOST RISK DURING THE QUOTING PHASE, EVERY PART IS DIFFERENT, THUS EVERY MOLD IS DIFFERENT IN TECHNICAL CHALLENGES.
STEPS TO COMPLETING YOUR INJECTION MOLD
PLASTIC PART MODEL – PRINT APPROVAL
DFM INDICATING LAST MINUTE CHANGES
2D MOLD DRAWING APPROVAL
OPTIONAL FINAL DESIGN CHANGES BASED ON DFM
3D MOLD MODEL CUSTOMER APPROVAL
ORDERING STEEL MOLD BASE
CNC PROGRAMMING MOLD AND ELECTRODES
WIRE EDM OF CRITICAL COMPONENTS
ELECTRODE MACHINING
ROUGH AND PRECISE MACHINING
ELECTRODE PUNGE FOR PRECISION GEOMETRY
FINE POLISHING OF GLOSS FINISH SURFACES
EDM PLUNGE FOR DETAILS AND TEXTURE SURFACES
MATCH MATE PARTING LINE ADJUSTMENTS
HEAT TREATMENT OF CORES AND CAVITIES
FINAL ASSEMBLY OF MOLD COMPONENTS
POLY MATERIAL PREP
T1 TRIAL
SAMPLE INSPECTION
MOLD ADJUSTMENT
T2 2nd TRIAL
ADD TEXTURE /POLISH
MOLD SHIPPING
FIRST ARTICLE APPROVAL
PRODUCTION
UNDERSTANDING WHAT TOOLING TYPE BEGINS WITH UNDERSTANDING YOUR VOLUMES AND YOUR TIMELINE
EVOK ONLY FOCUSES ON PRODUCTION TOOLING ALTHOUGH WE KNOW EVALUATION TOOLING AND SHORT RUN TOOLING IS SOMETIMES THE BEST OPTION WHEN EVALUATING PART PERFORMANCE OR MARKET ACCEPTANCE.
SOLUTIONS
We run a lean “TRUST BASED PROCESS” where you control the variables.
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